Drill Analysis & Decomposition

ME-40, Engineering Design I

Professors Luisa Chiesa, Gary Leisk, and Dan Hannon

Spring, 2022

For this project, our group of 3 was assigned a mechanical hand drill to disassemble, analyze, and CAD. The purpose of the project was to gain a better understanding of the engineering properties behind a piece of equipment, practice computer aided design using Solidworks, and complete Concept of Operations and other analyses.

Part 1: Analysis

Components of this project included:

  • Overview of user centered design of Black+Decker drill

  • Notes on packaging

  • Documentation of first use

  • Knowledge Elicitation

  • External product review

  • Lists of off-nominal uses

  • Concept of Operations​

Part 2: Decomposition

Components of this project included:

  • Pieces of this project included:

    • Decomposition of physical drill

    • Function structure diagram

    • SolidWorks CAD of drill, including internal parts

Part 3: Accessibility Redesign

This project was completed as a final group project for my Engineering Design course. We were given a persona for a young woman with cerebral palsy, and instructed to alter the design of a Black+Decker drill for her use.

As a part of the project, we:

  • Developed a risk matrix

  • Completed anthropometry considerations

  • Constructed a problem statement

  • Made a list of system & customer requirements

  • Finished market research & engineering considerations

  • Developed and subsequently narrowed down ideas

  • Determined weight factors & down selected

  • Re-designed drill

  • Developed drawing prototypes of finalized drill

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